For most special-shaped components, the inability to implement braiding results in the inability to use automatic insertion machines, which can only be manually completed. However, manually inserting a large number of irregular components directly results in low production efficiency, a large number of operators, and the inability to avoid the problem of unqualified products caused by human operation. The most important thing is that it is extremely difficult to recruit workers now, which further affects the production efficiency of the factory and leads to the consequence of being unable to complete the order quantity. Due to the inability to implement tape feeding for irregular components, it is not possible to use clamping pins for feeding the components. Only vacuum suction cups can be used to suction the surface of the components or clamp the two sides with claws. So the requirement for dimensional accuracy between pins has become extremely high. Recently, both domestically and internationally, special-shaped automatic plug-in machines have been developed based on shaft hole assembly technology. This means that it is strictly required that the distance between component pins meet the distance between holes on the PCB board. Therefore, if the size of a component pin exceeds the allowable error, it is considered an unqualified component and cannot be inserted. It can only be thrown and re taken. However, special-shaped components are generally bulk materials, and the size of the pins cannot meet the error requirements due to collisions, resulting in a high throwing rate and affected insertion efficiency. Due to these issues, some domestic enterprises have seized the opportunity to develop special-shaped automatic plug-in machines that can replace manual labor, cope with rising labor costs, low labor efficiency, improve plug-in speed, solve the problem of special-shaped component plug-in, and enhance enterprise competitiveness and productivity.
According to market research and analysis, in the past two years, domestic enterprises have significantly increased their acceptance of prices for special-shaped automatic plug-in machines. The focus of market growth is no longer on price, but gradually shifting towards higher end and more comprehensive special-shaped automatic plug-in machines. More attention is paid to humanized and functional special-shaped automatic plug-in machines, rather than just limited to general requirements such as safety, plug-in speed, and efficiency.
Nowadays, the development trend of special-shaped automatic plug-in machine technology is in the stages of digitalization, intelligence, humanization, energy conservation and environmental protection, gigantism and miniaturization, reduction, and lightweighting. The future irregular automatic plug-in machines will develop towards high performance, multifunctionality, high reliability, humanization, environmental adaptability, and diversified energy sources. China has great development potential, resilience, and ample room for maneuver. The series of stable growth policies and related measures introduced by the government will synergistically drive economic development and benefit the irregular automatic plug-in machine industry.
Regarding the development prospects of the irregular automatic plug-in machine from its current situation, today the editor has introduced it here, hoping to help everyone. How much have you digested about the content that the editor talked about today? Take advantage of the time while taking the bus, waiting for food, and queuing up to quickly digest and digest