A special-shaped insertion machine is an automated assembly equipment that replaces manual insertion of PTH perforated components on PCBs and manual labor before wave soldering. In terms of accuracy, it is actually the device with the highest requirements for accuracy and repeatability among all devices. Because other devices are assembled on a flat surface (such as labeling machines and SMT machines), insertion machines require 3D spatial accuracy. In addition to XYZ requirements, it is also necessary to calibrate XY angles, XZ angles, and YZ angles. These angles are caused by many factors, such as whether the clamp is accurate when clamping the part, whether the angle is correct, whether the PIN of the part itself is vertical, and so on. The characteristics of irregular insertion machines are reflected in the following eight points:
1. Use laser recognition component pins as the front end to achieve error free insertion.
2. The corresponding feeding device can be selected based on the winding components, tubular components, and bulk components,
3. Suggest customizing various feeding devices based on various components.
4. Laser recognition ensures correct insertion of components.
5. Having rich experience in nozzle customization, we can quickly customize nozzles for various components,
6. Support automated global networks,
7. Rich feeding devices.
8. Rich suction nozzles correspond to suction nozzles.
Applicable component types for special-shaped insertion machines:
Connectors, port sockets, transformer coils, irregular capacitors, large connectors, large sockets, capacitor devices, square components, integrated circuits.
What is the difference between special-shaped insertion machines and general insertion machines? In addition to standard packaging plugins, the special-shaped insertion machine can also insert various non-standard packaging or loose material plugins, with visual three-dimensional spatial positioning. The special-shaped insertion parts can be clamped through the XYZ axis mechanism. Parts, driven by high-speed linear motors, coordinated movement of multiple robotic arms, to complete the insertion work of irregular parts. Generally, insertion machines can only correspond to standard packaging of insertion electronic components (such as tape packaging, with a fixed spacing of 2.5/5.0mm). The main difference lies in the different capabilities corresponding to irregular plug-ins. The feeding device can be selected based on the roll type components, tubular components, and bulk components. So how to choose a heterogeneous insertion machine?
How to choose a heterogeneous plugin machine
When choosing a insertion brand, enterprises must choose the manufacturer with the highest cost-effectiveness, which will greatly reduce the probability of errors during use and increase the testing parameters. Choose to strictly detect such violations. insertion machine. The so-called "seeing is believing" should comprehensively evaluate the supplier's design ability, manufacturing ability, management ability, risk resistance ability, production site, patent infringement, etc. For some plug-in machines, it is not advisable to choose manufacturers with lower prices from the beginning.
In terms of reference price, it also depends on the quality of the equipment. For example, some insertion machines, such as automatic vertical, automatic horizontal, connected horizontal, and jumper insertion machines, may not be well understood by some companies, but they believe that enterprises that have used or are currently using special-shaped insertion machines can deeply feel the development requirements of the times. Industrial production needs a certain degree of mechanization and intelligence. Understanding the various uses of insertion machines can help enterprises better choose special-shaped intelligent insertion machines that are suitable for their own enterprise products.